Vibration Analysis and Root Cause Analysis
ReeAyuRanovate Innovations Inc specializes in utilizing advanced techniques to detect and analyze vibrations in industrial machinery. Our expert team provides comprehensive root cause analysis, offering insights into potential issues and recommending appropriate solutions to prevent downtime and optimize performance.
Vibration Analysis is the predominant technique for detecting, monitoring, and analyzing the vibration levels and frequencies of industrial machinery. By utilizing this information, we determine the “health” of the machine and its components. Detecting faults early through vibration analysis significantly reduces repair costs. Catastrophic failures result in equipment loss, unplanned downtime, and increased potential health, safety, and environmental risks. Planned maintenance reduces asset costs and drastically decreases unplanned downtime.
Typically, vibration analysis is part of a predictive maintenance program (PdM). The most effective method involves comparing data against industry baselines and identifying changes over time. Predictive Maintenance (PdM) combines vibration analysis with airborne ultrasound and infrared thermography to detect faults within an equipment train. Identifying these faults before failure and replacing components during scheduled downtime reduces operating and maintenance costs.
Detection Using Vibration Analysis
- Rotor Imbalance
- Misalignment
- Looseness
- Bearing Wear
- Lack of Lubrication
- Gearbox Issues
- Electrical Problems
Vibration analysis techniques are applied to various assets such as pumps, electric motors, internal combustion engines, gearboxes, fans, electrical control panels, compressed air and hydraulic systems, etc.
ReeAyuRanovate Innovations Inc offers a range of vibration analysis services conducted by experienced engineers across various industries and applications, including:
- Routine Machinery Assessment Surveys
- Machinery Troubleshooting
- Commissioning/Verification Services
- Database Set-Up & Support
We believe in having experienced engineers collect routine data onsite for analysis and reporting. This facilitates detailed discussions with clients on identified problems before leaving the site. Summary and detailed reports on faults found are typically emailed within 1-2 days for routine vibration surveys.
ReeAyuRanovate Innovations Inc always prioritizes improving reliability by identifying the root causes of faults found. We also provide KPIs, cost-saving reports, and fault analysis through our Reliability Interface. In addition to routine surveys, we offer vibration analysis troubleshooting services.
By partnering with us, you ensure that your machinery operates efficiently and reliably, minimizing the risks associated with unexpected failures.